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COLUMN PIPE
The column pipe is of flanged construction and fabricated with
carbon steel plate. The pipe columns are welded by automatic submerged
arc welding processes. The plate thickness is 8mm for models 050
through 063, 10mm for models 071 through 125 and 12 mm for larger
models. The pipe column flanges are machined between centers to
ensure perfect alignment of the pump.
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SUCTION BELL
The suction bell is of carbon steel or stainless steel plate construction.
It is machined to ensure shaft alignment and designed for a gradual
reduction in cross sectional area to avoid sharp directional changes
in the flow pattern and thus, minimizing losses due to flow separation
at the pump entrance.
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DISCHARGE ELBOW
It is of carbon steel plate fanged construction and completely
machined to ensure proper alignment.
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IMPELLER
The impeller is of welded construction using 316L stainless steel
plate. Aerodynamic profile design using computerized fluid dynamics
(CFD) and the surface finish provided by the laminated steel plate
ensure higher efficiency than conventional casting methods. The
impellers are structurally designed using finite element methods
(FEM) to withstand loads way above normal operation as well as the
collision loads due to accidental entry of solid bodies. All impellers
are dynamically balanced before installation.
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DIFFUSER
Is of carbon steel or stainless steel plate construction. Diffuser
guide vanes are stamped with diffusion angles that permit maximum
conversion of kinetic energy into pressure energy. The cross
sectional area is gradually enlarged to reduce losses due to flow
separation. The diffuser is completely machined to ensure proper
alignment with the column pipe and wear ring.
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WEAR RING
Fabricated with AISI 316L stainless steel plate. It is completely
machined to allow a small clearance with the impeller and thus,
achieving high volumetric efficiency. Electrical insulating
rings prevent galvanic corrosion between the stainless steel wear
ring and the carbon steel components. Wear ring thickness
is 8 mm for models 050 through 071, 10 mm for models 080 through
125 and 12 mm for larger models to ensure long service life and
structural stability. For operation in less corrosive environments,
the wear ring can also be of carbon steel construction.
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SHAFTS
For ease of maintenance, the shaft is divided into three sections:
line shaft, head shaft, and bowl shaft. In water lubricated
shafts (open line shaft), the line shaft is of turned, ground, and
polished 316 stainless steel construction. In oil lubricated
shafts (enclosed line shafts), the line shaft is of turned, ground
and polished 1045 carbon steel construction. In all models the head
shaft is of 1045 carbon steel construction and the bowl shaft is
of 316 stainless steel construction.
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HEAD SHAFT COUPLING
DELTA’s water lubricated shaft pumps incorporate a unique upper
shaft coupling design. To avoid galvanic corrosion of the column,
diffuser, and suction bell due to the presence of stainless steel
shaft and impeller, the upper shaft coupling is constructed with
electrical insulation. This coupling electrically separates
the impeller and shaft from the rest of the pump thus avoiding galvanic
corrosion.
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BEARING BOX
For belt drive applications the pump is supplied with a unique
hollow shaft bearing system. Bearings are oversized to assure
a minimum life of 30.000 hours of operation. An integral oil
pump assures positive bearing lubrication.
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LINE SHAFT CENTRAL SUPPORTS
Central supports are of carbon steel construction and entirely
machined to ensure perfect alignment of the shaft.
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BOLTS
All bolts are stainless steel 316 stainless steel and are electrically
insulated to avoid galvanic corrosion.
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PROTECTIVE COATINGS
Standard finish for DELTA pumps consists of one primer and an overcoat
of COAL-TAR type epoxy paint applied over a near white SSPC-SP10
grit blasted surface. The minimum coating thickness is 0.25mm
(10 mills). The inside surfaces of the suction bell and diffuser
are coated with an additional overcoat of abrasion resistant epoxy
paint.
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